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XL system components

XL-80 system diagramThe basis of the new system is a compact laser head (XL-80) and an independent environmental compensator system (XC-80). A tripod and stage may also be required depending upon the application.  

Together with measurement optics and software they form a highly accurate measurement and analysis system that can be stored and transported in one of the optional custom designed storage/transport cases.

XL-80 laser unit

The XL-80 laser produces an extremely stable laser beam, with a XL-80 Laser unitwavelength that is traceable back to national and international standards.

  • Laser frequency stability  ±0.05 ppm over 1 year and ±0.02 ppm over 1 hour is achieved by dynamic thermal control of the laser tube length to within a few nanometres.
  • Linear measurement accuracy  ±0.5 ppm over the whole environmental range ie, from 0 ºC - 40 ºC (32 ºF - 104 ºF) and 650 mbar - 1150 mbar. Readings can be taken at up to 50 kHz, with a maximum linear measurement speed of 4 m/s and a linear resolution of 1 nm; even at maximum speed.
  • Integrated USB means there is no requirement for a separate laser-to-PC interface.
  • LED status lights indicate the laser status and signal strength, providing a convenient alternative to the software’s “on-screen” indicators.
  • Switchable between standard (40 m) and long (80 m) range modes.
  • Analogue I/O port allows for analogue signal output and a trigger signal input.
  • Warm-up time is less than 6 minutes.
  • External, switch mode power supply ensures 90 V - 264 V flexibility in input voltage.

All of the above features make the XL-80 quick and easy to use.Class II laser safety label

In accordance with (IEC) EN60825-1, Renishaw XL-80 lasers are Class 2 lasers and safety goggles are not required. Always refer to the system manual for safety details before operating the system for the first time.

XC-80 compensator and sensors

The XC-80 compensator is a crucial factor in your XL system’s linear measurement accuracy. FeaturingXC-80 Compensator “intelligent sensors” that process the readings at source, the compensator very accurately measures air temperature, air pressure and relative humidity. Changes in these conditions can effect the wavelength of the laser light and the measurement readings taken.

The XC-80 uses the sensor readings to modify the nominal value of the laser wavelength to give a true value, which is then used in calculations to virtually eliminate any measurement errors resulting from these variations.

If you are interested in accuracy you NEED effective wavelength compensation.

Key features of XC-80 include:

  • Uniform compensation - The design of the XC-80 and sensors ensures uniform and extremely accurate readings over the full range of environmental operating conditions.
  • Frequent sensor updates - This can be done automatically every seven seconds, as indicated by LED status lights on the XC-80 unit.
  • Integrated USB - The inetgral USB connection means there is no separate PC interface and no separate power supply (the USB supplies the XC-80 and sensors' power). 
  • Lightweight -  The XC-80 weighs 550 g, and together with the XL-80, weighs just over 3 kg (including connecting cables, XL power supply and sensors).
  • Intelligent air and material temperature sensors - The integral microprocessors analyse and process the sensor's output before sending digital temperature values to the XC-80 compensator. This offers more secure measurements and is a key reason why the XC-80 is so compact and also ensures sensors are fully interchangeable without comprimising accuracy.
  • Up to three material temperature sensors can also be attached to the XC-80 compensator to allow linear measurements to be normalised to a standard material temperature of 20 °C.
  • Versatile sensor cables - The standard 5 m long sensor cables are detachable for easy replacement and can be screwed together for extended lengths on longer machines.

Note: Environmental compensation is NOT required for angular or straightness measurements when using a Renishaw system as these are calculated from differences in two beam paths close together, where the environmental factors self cancel.  As rotary axis, flatness and squareness measurements are also based on these measurements they also do not require environmental compensation.

Tripod and stage

Unless you are using a dedicated measurement rig, then you are likely to need a mounting stage (and in most cases a tripod) to adjust the laser’s position relative to the desired measurement axis.

  • XL-80 on stageThe XL mounting stage allows for precise angular rotation and translation of the XL-80.  It is designed to be left attached to the laser unit for easy storage and quick set-up.
  • A "quick fit/release" mechanism enables rapid and secure fixing to a tripod.  For those applications where tripod mounting is not convenient, e.g. for mounting directly on a machine tool table, the stage and laser can also be mounted on to most standard magnetic bases, using an optional adapter with M8 thread.
  • The new Universal tripod has been extensively tested to provide a stable, adjustable base in a compact, lightweight unit.

Next steps

Contact us online if you require more information or you have a pricing query, or alternatively you may like to speak directly to your local Renishaw office.