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Taper mount steel ring

Gauge R&R type 1 and type 2 tests on key control features - main bore diameter, OD circularity, taper angle and top face flatness

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 Gauge R&R study

 

Gauge R&R type 1

Type 1 tests are simple repeatability trials with one operator, one part and multiple repetitions. Results show gauge repeatability.

Test conditions Type 1

Gauging cycle time48 sec
Repetition32

 

Test results gauge R&R type 1

Feature measuredCgCgk% of tolerance
Main bore diameter 5.97 5.91 3.35 
O/D circularity 2.96 2.96 6.76 
30° cone angle 2.86 2.77 6.98 
Top face flatness 8.37 8.37 2.39 
 

  

Gauge R&R type 2

Gauge R&R type 2 tests involve multiple operators, multiple parts and multiple repetitions. Results give an indication of real world conditions, including factors such as gauge repeatability, fixture distortion and operator inconsistencies.

Test conditions gauge R&R type 2

Gauging cycle time48 sec
Number of components6
Mastering frequency6
Number of operators3
Number of repetitions5
Total gauging operations90

 

Test results gauge R&R type 2

Feature measuredTolerance% of tolerance*
Main bore diameter0.058.88
O/D circularity 0.08 9.29 
30° cone angle 1° 9.33
Top face flatness 0.106.42 

* R&R of measuring process (using Equator) as % of tolerance

Taper mount steel ring R&R chart   

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