Tool setting and broken tool detection

Renishaw probe systems provide an innovative solution to improve the efficiency of your machine tools.

Tool setting can measure the size of tools before cutting starts, and to check for tool damage or breakage during the machining operation.

Save time. Reduce scrap. Stay competitive.

Solutions for machining centres

NC4 Separate (Modular) Non-contact tool setting and broken tool detection		NC4 Fixed (Compact) Non-contact tool setting and broken tool detection		TS27R Contact tool setting and broken tool detection		TRS2 Rapid non-contact broken tool detection		OTS Cableless contact tool setting and broken tool detection
Compact design is ideal for machines previously unsuitable for large non-contact systems		The fixed NC4 systems offer increased accuracy and simpler installation, ideal for retrofit		The standard tool setting probe for machining centres		A single sided device that recognises the presence of a rotating tool, typically in less than 1 second.		OTS uses optical signal transmission, allowing cable-free operation on the machine table.

Solutions for turning centres

Solutions for PCB machines

Benefits of automated tool setting

Using slip gauges and entering offset data manually takes time and is prone to operator error. Tool setting probes are easily installed on machining centres and CNC turning centres allowing automated operation with the following benefits:

• Significant time savings with reduced machine downtime
• Accurate tool length and diameter measurement
• Automatic tool offset calculation and correction
• Elimination of manual setting errors
• In-cycle tool breakage detection
• Reduced scrap

Custom Solutions

Custom solutions can be developed by Renishaw's experienced 'Specials' design team.