New system offers fast, automated health check for multi-axis machine tools
Renishaw has extended its market leading range of machine tool testing and calibration systems, with AxiSet™ Check-Up, a new cost-effective solution for checking the alignment and positioning performance of rotary axes. In just a few minutes, users of five-axis machining centres and multi-tasking mill-turn machines can now identify and report on poor machine alignments and geometry that can cause extended process setting times, as well as non-conforming parts.
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Renishaw QC20-W ballbar; new wireless product with volumetric testing capability
Renishaw has announced the launch of a successor to its well established QC10 ballbar system; a tool adopted worldwide for the assessment of machine tool positioning and servo control performance.
The QC20-W ballbar is a completely new design featuring a Renishaw developed linear sensor and Bluetooth® wireless technology. This design offers benefits in ease of use and enhanced durability and allows the QC20-W to be used for testing even in “closed door” manufacturing, where access for wiring can raise safety and procedural issues.
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"Huge reductions in inspection time and the ability to measure form"
GE Oil and Gas Florence has transformed the performance of a DEA Global CMM with a retrofit system direct from Renishaw, allowing far higher data collection rates and thus form analysis, never before practically possible on the DEA CMM
Every year, GE Oil and Gas invites customers to an open house at its factory in Florence, Italy. This year 800 customers saw the results of a GE Oil and Gas New Technology Introduction project - a DEA Global coordinate measuring machine (CMM), retrofitted with a Renishaw REVO® system and measuring impeller parts at a dramatic speed.
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Incremental optical encoders offer 1 nm resolution
Renishaw, a world leader in measurement and encoder technology, is introducing new 1 nm and 2 nm resolution versions of its successful TONiC™ incremental encoder range. Available in linear encoder and rotary encoder formats, the new higher resolution options comprise a standard TONiC readhead and new Ti20KD (1 nm) or Ti10KD (2 nm) interfaces that apply high interpolation rates to achieve very fine resolution. Furthermore, TONiC’s low-noise optical scheme with superior photometry has been combined with advanced filtering inside the Ti20KD / Ti10KD interfaces to reduce the jitter (noise on reported position) to an impressively low level of just 0.51 nm RMS.
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Raman spectroscopy is a vital tool in the fight against crime
Renishaw scientists have developed innovative technologies and novel methods to solve difficult forensic problems. StreamLine™ Plus imaging has been used to tackle previously difficult and time-consuming everyday issues faced by the forensic community.
Two such issues are the non-destructive composition analysis of suspected illegal narcotic tablets, and crossing ink lines sequencing on questioned documents. The small sampling volume and high chemical sensitivity afforded by this novel Raman method allows such challenging requirements to be addressed at unparalleled speeds.
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Encoder scale solution for high resolution printer applications
Renishaw’s TONiC™ incremental linear encoder system offers many advantages for wide format printing; smoother velocity control to avoid ‘banding’ in the image, superior repeatability, easy installation, high reliability and a range of scales available on reels that provide cut-to-suit flexibility at the point of installation.
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Raman spectroscopy for busy people
Following market studies, Renishaw’s inVia Raman microscope, the world-leading research-grade instrument, now provides faster, automated Raman spectroscopy solutions for today’s busy professional.
With increasing pressure on productivity and output, selecting the correct solution for your analytical requirements has never been so critical. With this in mind, scientists at Renishaw recently completed a study on the use of research grade Raman spectroscopy systems. The study had two key objectives: maximising productivity, and identification of the features and functions most frequently used, and most critical for achieving successful and efficient Raman analysis. A range of users were interviewed, from new and non-expert to highly experienced Raman spectroscopists.
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Ultra-compact radio transmission touch probes bring probing benefits to a wider range of CNC machine tools
Renishaw is making waves with the introduction of new touch probe systems that use its unique frequency hopping spread spectrum (FHSS) probe signal radio transmission technology to allow automated job set-up and in-process measurement on all sizes of CNC machine tools. The new ultra-compact RMP40 probe is especially suited to multi-axis and mill-turn applications, whilst its variant, the RLP40 touch probe, is specifically designed for more hostile turning environments. A transmission only module RMP40M is also being introduced.
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Absolute encoder is BiSS® protocol compatible
Renishaw’s new RESOLUTE™ absolute optical encoder is now available with BiSS® C high-speed serial communications, an open protocol that is available on a range of industry-standard servo drives, controllers, counter cards and encoders, promoting healthy competition between device manufacturers. With pure serial high-speed communications up to 10 MHz, BiSS C allows motion system developers to take full advantage of RESOLUTE’s market-leading resolution of just 1 nanometre at up to 100 m/s for both linear encoder and angle encoder applications.
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Fast measurement and analysis of valve seats and valve guides
Despite their significant influence on engine efficiency and exhaust emissions, the measurement of valve seats and guides has traditionally been so challenging and time-consuming that methods used are often a compromise and do not allow for responsive process feedback.
A new solution based on Renishaw’s revolutionary REVO® five-axis measurement system for co-ordinate measuring machines (CMMs) is dramatically changing this situation, enabling very fast collection of large amounts of data, from which the analysis parameters for both the valve seat and the valve guide features can be calculated. The method performs exceptionally well in both repeatability and reproducibility tests, and takes as little as 20 seconds per valve.
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White paper: 'Survival of the fittest - the process control imperative'
In tough times, manufacturers focus on reducing their operating costs, but may not be able to afford to spend their way out by buying more productive machinery. With that pathway closed, what are the opportunities for radically reducing costs without replacing existing machines?
Where can we:
- reduce manning levels?
- reduce unproductive time such as setting or waiting for
operators?
- reduce scrap, rework and concessions?
- reduce inspection costs?
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Renishaw to focus on machine tool and CMM utilisation at EMO 2009
New touch probes and probe software that increase machine tool automation, improve process control and allow advanced on-machine part verification, will be a major feature of Renishaw’s stand at EMO Milan (hall 7 stand G06). For visitors sourcing off-line measurement products, there will also be the opportunity to discuss Renishaw’s new retrofit service for co-ordinate measuring machines (CMMs), including MODUS™ the company’s first metrology software, and a new high-speed solution for valve seat and guide measurement.
There will also be a range of new motion control products, including a true absolute optical encoder for rotary and linear applications, and unique track-mounted linear encoder scale system.
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Renishaw Productivity Centre supports new Foundation Degree in Metrology
The West Midlands Manufacturing Measurement Centre (WMMMC), a member of the UK network of Renishaw Productivity Centres, will be supporting Coventry University’s new Foundation Degree Fdeng in Metrology which was launched on 19th June 2009. Based within the University, the WMMMC will work closely with the School of Lifelong Learning who will deliver a Foundation Degree that is designed to fill the skills gap in the understanding and application of measurement.
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Magnetic encoder modules offer non-contact alternative to potentiometers
Potentiometers provide low cost, analogue position feedback with simple integration. However, they are subject to degradation of performance, or even failure, due to wear and contamination. A dirty or worn potentiometer can provide noisy, unreliable operation, requiring periodic replacement.
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Latest version of machine tool performance analysis software is now free of charge for existing users of Renishaw’s QC10 ballbar
Following the release of Microsoft’s Windows Vista operating system and the rapid adoption of the 64 bit technology by PC hardware OEMs, Renishaw has taken steps to ensure compatibility by releasing a new version of its Ballbar5 software that is specifically designed for use with both 32 and 64 bit versions of Windows XP and Vista.
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New version of on-machine 3D part verification software includes enhancements for multi-axis machine tools
Renishaw has consolidated its market leading range of PC-based measurement software for CNC machine tools with a new version of its easy-to-program 3D inspection software, Renishaw OMV. The new version now allows users of multi-axis CNC machine tools to guarantee accurate measurement results through the ability to add two or more alignments in a program. Renishaw OMV 2.02 is also Microsoft® Windows Vista® compatible and offers enhanced graphical reporting with user-configurable tools.
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On-machine geometric measurement significantly enhanced with new measurement and reporting capability
Renishaw, the world’s leading supplier of PC-based measurement software for CNC machine tools, is releasing a new version of its Renishaw OMV Pro software, a powerful package that works with touch probes to give advanced on-machine part verification and machine simulation capabilities. Now supporting Microsoft® Windows Vista®, Renishaw OMV Pro 2.02 adds more advanced co-ordinate measuring machine (CMM) style capability with an extended range of geometric dimensioning and tolerancing (GD&T) functionality, plus the ability to work with multiple alignments in a single program, useful for users of complex multi-axis machine tools.
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Renishaw expertise assists the readers of leading machine tool industry magazine
US-based Modern Machine Shop (MMS), one of the world’s leading magazines devoted to metalworking and associated technologies, has called on three teams of experts from Renishaw to help its readers with questions relating to measurement and inspection. The assistance being offered is part of the magazine’s new on-line ‘Ask the expert’ initiative, which includes experts from a variety of different engineering disciplines, including a team from Boeing that will advise on issues relating to aerospace machining.
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New FASTRACK™ linear encoder scale system
FASTRACK linear encoder scale system combines high accuracy, tape scale convenience and unrivalled ruggedness
Designed for applications that demand high accuracy and easily removable scale, the FASTRACK scale system consists of two miniature, yet rugged, guide rails. These securely retain Renishaw’s new low-profile scales (8 x 0.2 mm cross-section) and allow them to freely expand at their own thermal expansion coefficient with almost zero hysteresis (sub-micron on a centre-clamped 2 metre axis over the entire operating temperature range, for example). If damaged, the scale can be pulled out of the guide rails and quickly replaced, even where access is limited, thus reducing machine downtime.
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Improved measurement performance with new motorised heads for co-ordinate measuring machines
Following a series of design enhancements, Renishaw’s industry-standard family of PH10 motorised indexing heads for co-ordinate measuring machines (CMMs) now have a 20% improvement in repeatability and increased long-term stability.
Combined with an optional extended 2-year warranty, the new PH10 heads offer CMM users a new standard of indexing head performance, providing reliable precision in even the most demanding measurement applications.
All three variants of the new PH10 heads are now supplied with a revised repeatability specification, down from 0.5µm (2s) to just 0.4µm (2s) (specified at a distance of 62 mm), giving users improved positioning at the stylus tip.
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White paper: "At the sharp end – a guide to CMM stylus selection"
When deciding the best way to measure a component on a co-ordinate measuring machine (CMM), many choices are made by default because they have been carefully thought through many times before. The accuracy specification of the CMM, the best type of sensor to use (touch or scanning) and the optimum probing method are often taken for granted and not questioned. However, this foundation for good metrology can be undermined by an inappropriate or ill-considered choice of stylus, with the result that measurement accuracy can be compromised.
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Of robot mice and men
International ‘Micromouse’ competitions inspire the engineers of the future with ever more sophisticated electronic designs, including the latest Renishaw magnetic encoders.
What is so interesting about a competition to design, build and program a robotic ‘mouse’ that finds its own way to the centre of a 16 x 16 maze in the shortest possible time? Micromouse events have fascinated the cleverest time-served engineers, but also captured the imagination of students, demonstrating the exciting possibilities of an engineering career to young minds.
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New AM4096 12-bit magnetic encoder chip
Renishaw’s new AM4096 magnetic encoder IC takes proven on-axis encoder technology a step further with increased functionality and reduced costs. The OnAxis™ technology developed by Renishaw’s associate company RLS d.o.o. is used in many demanding motor and control applications where traditional encoder technologies might fail.
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New CEO required for ground breaking molecular diagnostics business
3rd June 2009: D3 Technologies Ltd, a world leading provider of trace level detection technologies based on the exploitation of Surface Enhanced Raman Spectroscopy (SERS) and surface enhanced resonance Raman scattering (SERRS), today announced that it has initiated a search for a new Chief Executive Officer. The Company’s current CEO, Professor Ewen Smith (pictured right), will continue to serve in his current position during the search process before he stands down later this year, thus ensuring an orderly transition during an exciting period of development in the molecular diagnostics market.
The Company is seeking a high calibre inspirational individual, with international experience of new product development and marketing of clinical molecular diagnostics products, to lead D3 Technologies as it moves towards the international launch of its first in-vitro diagnostic (IVD) products.
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White paper: 'Unlock the hidden potential of your CMMs'
Measurement is vital to any manufacturing business, providing essential information to control processes and verify products. But older co-ordinate measuring machines (CMMs) can become bottlenecks if they fail to keep pace with changing measurement needs.
Advances in sensor, metrology software and controller technology now offer the opportunity to transform existing CMMs, providing greater accuracy, faster measurement, more automation and new capabilities, whilst taking full advantage of CAD-driven programming.
In the current climate, upgrading also makes good economic and ecological sense.
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TURBOCAM 'high fives' revolutionary five-axis CMM measurement technology
Leader in five-axis turbomachinery production quickly adopts newfive-axis Renishaw inspection system, gains faster throughput, greater CMM utilization, and programming reductions from days to hours
Constantly changing surface geometries, pin-wheeling shapes and tight, intricate features make turbomachinery components — impellers, blades and blisks — some of industry's most complex and exacting shapes. TURBOCAM International achieved leadership in this specialized field by mastery of five-axis machining and five-axis programming software. However, efficient inspection of ever increasing numbers of complex parts was frustrated by slow, tedious, stop-and-go measurement inspection on a legacy 3+2 axis coordinate measuring machine (CMM).
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CMM retrofit service launched at Control 2009
Renishaw announced a series of major new initiatives at Control 2009, including its first CMM retrofit service, and MODUS™, its first metrology software. There was also strong interest in a new probe that allows surface finish inspection within a standard CMM programme, plus the latest linear magnetic encoder technology and a new true absolute optical encoder for rotary and linear applications.
There was a very positive reaction to the new products and services, with many visitors especially pleased that Renishaw is now able to offer a complete CMM measurement package for the first time.
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World premiere of innovative medical devices for neurosurgery
Renishaw, a world leader in engineering technologies, is introducing an exciting range of high precision systems for functional and stereotactic neurosurgery at the 15th Quadrennial Meeting of the World Society for Stereotactic and Functional Neurosurgery (WSSFN) taking place in Toronto, Canada, from May 24th to 27th 2009.
These include the neuromate® surgical robot, and image-guided stereotactic technologies, some of which are still in development.
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Renishaw shares knowledge to help UK manufacturers weather the storm
The Manufacturing Advisory Service in the South West (MAS-SW) is advising manufacturers across the UK to work together and share best practice to weather the current economic downturn.
The benefits of this advice were borne out of the region’s top manufacturers attendance of the MAS’ national best practice visit, recently hosted by Renishaw, one of the world’s leading engineering technology companies.
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Royal interest in Renishaw's research work