Productivity+™ Scanning Suite
Advanced 3D scanning for industry-changing manufacturing processes.
True 3D – measure complex 3D surfaces at high speed
Accuracy – absolute XYZ surface data with 1000 points per second
Capability – analysis tools optimised for industrial applications
The Productivity+™ Scanning Suite is an integrated on-machine scanning measurement system that uses the OSP60 probe with SPRINT™ technology to record absolute XYZ surface position data with exceptional accuracy.
The Suite comprises a variety of optional application-specific toolkits, each focused on an individual task or industry sector.
Inspect complex 2D and 3D forms with the Productivity+™ Scanning Suite
Reduce scrap, enhance productivity and increase profits – the Productivity+™ Scanning Suite can keep complex machining processes under control.
Fast and accurate scanning of free-form surfaces
Probe six times faster
Measure up-to six times faster than touch-trigger systems at speeds as high as 15000 mm/minute. Reduce probing time to increase the profitable, productive machining time available.
Integrated for accuracy
Obtaining real-time machine position from the CNC ensures that high-speed, high-accuracy measurement is not limited by the machine tool path following capability.
Detect feature form issues
Scan using the OSP60 analogue scanning probe to quickly detect defects in feature form that would be missed by touch-trigger systems.
Control machining processes
Use measurement results obtained by the OSP60 probe to control downstream machining processes. Real-time results can be displayed on machine or via Productivity+™ CNC plug-in software, providing instant feedback and process confidence. Results can also be exported to a file for further analysis.
SPRINT™ technology for high-resolution scanning
Exceptionally responsive design
To achieve highly accurate measurements, the OSP60 probe's stylus tip must precisely follow the surface of the workpiece.
Two parallel planar springs support the probe stylus, allowing it to pivot and move in Z with no mechanical pivot. Stylus movement is undamped – allowing the probe to be exceptionally responsive.
High-resolution analogue sensor
SPRINT™ technology allows high-resolution stylus deflection data to be recorded with exceptional accuracy.
The patented 3D capacitive transducer can rapidly register sub-micron movement in all directions at the stylus tip.
A vast amount of data every second
The OSP60 probe sends 1000 XYZ measurement data points back to the OMM-S receiver every second using a high-speed, noise-resistant optical transmission system.
Advanced fitting algorithms are used to process the data, calculating feature position, size and form.
Prismatic scanning as standard
As standard, the Productivity+™ Scanning Suite can accurately measure circles, lines, arcs and planes. These prismatic features are measured on known parts and the results used for part setting or for post-process inspection.Find out more
The Productivity+™ Scanning Suite incorporates ground-breaking technology which allows organisations to completely re-think the use of on-machine process control measurement in high value CNC manufacturing tasks. Working in conjunction with manufacturing organisations in key industries, Renishaw continues to develop specific application capability to improve manufacturing processes.
Based on this experience, the Productivity+™ Scanning Suite comprises a variety of optional application-specific toolkit packages, each focused on an individual task or industry sector.
Productivity+™ Freeform Surface Toolkit
Free-form 3D geometry can be measured at high speed using the Productivity+™ Freeform Surface Toolkit; enabling the rapid inspection of complex surfaces with single and double curvature.
Absolute XYZ surface positional data can be reported from free-form surfaces using the Freeform Surface Toolkit. Results can be output to a file for further analysis or stored in machine variables for process control.
An existing touch-trigger inspection process, for the inspection of free-form surfaces, can be easily replaced by the Freeform Surface Toolkit.Find out more
Productivity+™ Blade Toolkit
The Productivity+™ Blade Toolkit offers high-speed, accurate measurement, with exceptional definition of high-curvature surfaces, such as leading and trailing edges.
Several high-precision applications including blade tip refurbishment, in-process blade measurement and root blending of bladed disks can be enhanced using the OSP60 probe. By scanning the blade, the inspection cycle time is significantly shorter than that of an equivalent traditional probing solution.
The Blade Toolkit offers a drop-in replacement for an existing touch-trigger process; allowing for easy adoption of scanning technology.
Productivity+™ Adaptive Cut Toolkit
The Adaptive Cut Toolkit can be used to generate component specific cutting toolpaths for near net parts such as castings.
The toolkit is more than just a best fitting tool as it adjusts the individual nominal toolpath points to match the true shape of the scanned component.
Typical applications include edge breaking, chamfering and copy cutting (e.g. for mating parts). The toolkit offers a standalone solution that is easy to use, and is highly optimised to provide quick and automatic upload of the new cutting program.
Productivity+™ MTM cycle
The Productivity+™ MTM cycle offers exceptionally repeatable diameter measurement to machine tool builders who produce Y-axis multi-task machine tools for use in the machining of highly accurate diameters.
Single sided diameters, part run-out, machine centre-line and circularity can all be measured with high repeatability on multi-task machines.
The cycle provides users with the potential for extremely accurate automatic ‘cut-measure-cut' operations with tolerances of a few microns.Find out more
Productivity+™ Machine Health Check
The Productivity+™ Machine Health Check application provides machine tool performance verification in less than one minute, preventing scrap caused by poor machine condition. The machine test that the application generates can be integrated into a CNC machining cycle, providing confidence in machine health just before machining.
Machine Health Check can test:
• 3-axis machine linear axis capability
• 5-axis kinematic pivot point location
Results are stored in CNC variables, allowing for an instant Go/No-go decision on continued running of the machine.
OSP60 inspection probe
An analogue scanning probe for machine tools, capable of scanning and touch measurements.
An optical receiver specific to the OSP60 inspection probe.
An optical interface providing input/output communication with the machine tool.
DPU-2 data processing unit
Processes and stores scanned measurement data. Saves results into machine variables (via the CNC API) for use in downstream processes.
Productivity+™ CNC plug‑in
On-machine software for generating, editing and running probe routines, using easy‑to‑understand screens instead of complex NC codes.
Productivity+™ Active Editor Pro
Simple-to-use graphical programming software that uses solid model geometry to generate the NC code that drives the inspection program.
Contact us if you think the Productivity+™ Scanning Suite is right for you.