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RESOLUTE™ FS absolute encoder system with RELA30 linear scale

Features

  • Protocols: BiSS® Safety, DRIVE-CLiQ
  • Readhead size: 36 x 16.5 x 17.2 mm
  • Resolutions to 1 nm at 100 m/s
  • ±1 µm accuracy at 20 °C
  • Scale coefficient of thermal expansion at 20 °C:                         0.75 ±0.35 µm/m/°C
  • Certified to:
    ISO 13849 Category 3 PLd
    IEC 61508 SIL2
    IEC 61800-5-2 SIL2

Benefits

  • Very high accuracy combined with near zero thermal expansion
  • Exceptionally high dirt immunity
  • Wide set-up tolerances
  • Less than 10 nm RMS jitter for improved positional stability
  • ±40 nm Sub-Divisional Error for smooth velocity control
  • Optional Advanced Diagnostic Tool

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What is the RESOLUTE FS encoder?

The RESOLUTE FS (Functional Safety) series is a true-absolute, fine pitch optical encoder system that has excellent dirt immunity, and an impressive specification that breaks new ground in position feedback. It is the world's first absolute encoder capable of 1 nm resolution at up to 100 m/s. Ultra low SDE and jitter result in a rotary encoder system that outperforms any other encoder in its class. Certified to SIL2 and PLd for use in Functional Safety applications.

The Queen's Award for Enterprise: Innovation 2015

 

RESOLUTE true-absolute 30 µm encoder system, winner of the Queen's Award for Enterprise 2015 in the Innovation category

What is RELA30 scale?

RELA30 is a spar scale manufactured from ZeroMet, a low expansion nickel/iron alloy, featuring our 30 µm pitch absolute scale code. 
It is comparable to fine pitch glass scales and offers a total accuracy (including slope and linearity) better than ±1 µm up to 1 m length. ZeroMet has a thermal expansion coefficient of 0.75 ±0.35 µm/m/°C at 20 °C.
System designers can choose between specially formulated adhesive tape or mechanical clips to suit mounting requirements. Both mounting methods allow for independent thermal expansion to that of the substrate.

Why choose this encoder system?

Easy fault finding and servicing

The Advanced Diagnostic Tool ADTa‑100 acquires comprehensive real-time data from RESOLUTE™ encoder readheads. The information is displayed via the user-friendly ADT View software interface. Whilst in most cases the integral set-up LED on the encoder is sufficient for setting up the system, the ADT can be used to aid more challenging installations. The ADT can also report on encoder performance and assist system fault finding to avoid lengthy machine downtime.

Functional Safety certification

The RESOLUTE FS series is a true-absolute open optical encoder system with certification to the following Functional Safety standards:

ISO 13849 Category 3 PLd
IEC 61508 SIL2
IEC 61800-5-2 SIL2

Certain machinery safety functions, such as Safety Limited Speed (SLS), require the encoder feedback to be functionally safe. Utilising an encoder system that is already rated for use in these applications can make machine certification significantly easier. Adopting these advanced machine safety functions allows machine builders to make safer machines, capable of higher functionality that can reduce set-up times and machine downtime.

Wide set-up tolerances

RESOLUTE FS does not follow the conventional technique of using dual tracks side-by-side (one incremental, one absolute) which inherently suffers de-phasing problems when small amounts of angular misalignment are introduced. Instead, this absolute encoder features a single track, optical absolute scale, combining both the absolute position and embedded phase information into one single code. This technology provides RESOLUTE FS with far wider set-up tolerances (yaw tolerance ±0.5°) for quick and easy installation and superior long-term reliability, even if the motion axes settle or move over time. To further aid installation and diagnostics, there is an integral set-up LED on the readhead.

Interface option 

DRIVE-CLiQ interface

  • DRIVE-CLiQ interface for use with the RESOLUTE true-absolute optical encoderRequired for DRIVE-CLiQ protocol
  • Also available in dual head input for high accuracy rotary systems
  • Displays communication alarms
  • Duplicates readhead LED

Optional Advanced Diagnostic Tool ADTa-100

Advanced Diagnostic Tool ADTa-100

The RESOLUTE encoder system is compatible with the Advanced Diagnostic Tool ADTa-100 and ADT View software. They provide comprehensive real-time encoder data feedback to aid more challenging installations and diagnostics. The intuitive software interface can be used for:

  • Remote calibration
  • Signal optimisation over the entire axis length
  • Digital readout of encoder position (relative to the scale)
  • Exporting and saving data
  • Setting zero

Protocols

ProtocolDescriptionData sheet
BiSS SafetyRenishaw supports BiSS Safety (unidirectional) open protocol for absolute encoders. BiSS Safety is a high-speed serial protocol, perfect for dynamic axes that require high acceleration, smooth velocity control, excellent bi-directional repeatability and rock-solid positional stability.
RESOLUTE FS with BiSS Safety is available in both linear and rotary (angle) encoder versions.
RESOLUTE FS BiSS Safety

DRIVE-CLiQ

RESOLUTE FS with Siemens DRIVE-CLiQ serial interface is available for linear and rotary applications. DRIVE-CLiQ is the innovative, powerful communications interface to connect encoder and direct measurement systems with SINUMERIK and SINAMICS drive components.

RESOLUTE FS DRIVE-CLiQ

Technical specifications

Measuring standard

Absolute coded high accuracy ZeroMet spar scale

Readhead size (LxWxH)

36 mm x 16.5 mm x 17.2 mm

Scale pitch

Nominal 30 μm

Thermal expansion coefficient at 20 °C

0.75 ±0.35 μm/m/°C

Accuracy grade at 20 °C

Certified to ±1 μm, calibrated traceable to International Standards

Scale length

(See data sheet for details)

80 mm to 1.5 m

Maximum speed

(See data sheet for details)

100 m/s

Protocols*

BiSS Safety, DRIVE-CLiQ†         

Resolutions

50 nm and 1 nm resolutions

Sub-Divisional Error (SDE)

±40 nm

Electrical connection

BiSS Safety: up to 10 m cable lengths, 9-way D and M12 connector

DRIVE-CLiQ interface: up to 9 m cable lengths and M12 connector

Power supply

5 V ±10%, max 250 mA @ 5 V (terminated)

Vibration (operating)

300 m/s2max @ 55 Hz to 2 000 Hz

Shock (non-operating)

1 000 m/s2, 6 ms, ½ sine

Operating temperature

0 °C to +80 °C

Sealing

IP64

Refer to data sheets for full details.

For BiSS Safety and DRIVE-CLiQ specifications, refer to data sheets.

Downloads

Data sheets

Installation guide & safety manual

White papers

Technical drawings

How it works

The RESOLUTE FS encoder communicates bi-directionally in purely serial format, using a variety of industry-standard protocols, of both proprietary and open standard. 

RESOLUTE™ encoder optical scheme with annotations

The process begins

The controller initiates operation by sending a demand message to the readhead, instructing it to capture the absolute position on the linear or rotary scale at that instant. The head responds by flashing a high-power LED source to illuminate the scale. The flash duration is as brief as 100 ns to minimise image blur on moving axes. Crucially its timing is controlled within a few nanoseconds to preserve the relationship between demanded and reported position, one of the essential features that makes the RESOLUTE FS encoder ideally suited to very high specification motion systems. 

 

 

Single track scale

The scale is essentially a single track of full-width contrasting lines, based on a nominal period of 30 µm. The absence of multiple parallel tracks gives important immunity from yaw errors and much more lateral tolerance in head position.

Image acquisition

The scale is imaged, via an aspheric lens which minimises distortion, onto a custom detector array designed specifically for the RESOLUTE FS series. The optical arrangement, with a folded illumination path but direct imaging, is highly compact yet stable thus assuring the fidelity essential for excellent metrology.

Data decoding and analysis

Once captured by the detector, the image is transferred via an analogue-to-digital converter (ADC) to a powerful Digital Signal Processor (DSP). Specially developed algorithms then obtain a true absolute, but relatively coarse position from the code embedded in the scale. This process is checked, and corrections are made by further algorithms in the DSP which exploit redundancy and intentional restrictions in the scale code. Meanwhile other routines calculate a very high resolution fine position, which is then combined with the coarse position to provide a truly absolute and very high resolution location.

Final checks and data output

After final error checking procedures this information is uploaded in the appropriate protocol to the controller as a pure serial word representing position to within 1 nm. Protection against electrical noise disturbance is provided by addition of a Cyclic Redundancy Check (CRC). The entire process can take as little as a few micro seconds and be repeated up to 25 000 times per second. By a variety of techniques, including adjusting the light flash duration to the axis speed, this performance is achieved at up to 100 m/s while, crucially, preserving exceptionally low positional jitter at lower operating speeds.

And the result is...

An encoder with generous installation tolerances: the RESOLUTE FS encoder allows ±0.5° in yaw, pitch and roll and an impressive ±150 µm in rideheight. Meanwhile the generous optical footprint and advanced error correcting procedures confer excellent immunity to optical contamination, both particulate and greasy smears. All this while maintaining 1 nm resolution at 100 m/s: the RESOLUTE FS series is the answer to the toughest absolute challenge.