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Air supply

SP80 and SP80H units built after September 2010 have the ability to fit the air purge option. From this date all new probes have been supplied with a suitable push fit connector as part of the standard probe kit.

The SP80 and SP80H probes are supplied with a blanked off air purge hole.  If the probe is to be operated in an environment where oil mist or other heavy vapours are present it is essential that an air supply is used to maintain positive purging of any contamination from the interior of the probe.

SP80 air filter system diagram

The air purge system requires an air filter.  This can be purchased directly from Renishaw (Renishaw part number A-3060-0070) or a suitable alternative can be used.

Air filter maintenance

WARNING: It is vital that the air filters used for SP80 and SP80H air purge meet the specification detailed below and that the filter unit is maintained to the manufacturer's specification.

To maintain the air quality:

1. Ensure the air provided to the filtration system meets the specification given.

Incoming air supply specification:

Air pressure

1 to 2 bar*

Air consumption

15 to 25 litres per minute

BS ISO 8537-1:2010 [4:4:4]


Particle size

15 μm

Dirt concentration

8 mg/m3

Dew point

+3 °C

Oil

5 mg/m3

*NOTE: The exact values are dependent on the inherent characteristics of the air pipe between the air filters and the SP80 / SP80H. Higher flow rates should be avoided as this could impair metrology.

Please ask the installer for the specification.

It is important that the air supply to the probe is maintained to ensure that the positive purging is effective.

2. Regularly monitor the dew point indicator (see image below) and follow the instructions given in the table.

Maintenance of the REVO air filters

 

For more information please visit the air filtration manufacturer's website http://www.smcpneumatics.com and search for IDG5 filters. (Please refer to the section 'Air filter service kits' for details on air filter service kit part numbers).

Dew point indications and maintenance instructions

Grain colour

Causes

Solutions

Blue / green

Normal operation.

No action required.

Pink / yellow

Water and oil flow into membrane air dryer.

1) Check and replace filters if necessary.
2) Check condition of inlet air for excess oil or water.

NOTE: The grains may be pink / yellow on delivery and can take up to 1½ hours to turn blue / green when air is connected.

NOTE: When dew point indicator absorbs vapourised oil content or other gaseous components in the compressed air, it may turn a colour other than blue / green or pink / yellow.

Air filter service kits

The Renishaw filter service kit (M-3060-0933) contains:

SMC part numberDescriptionQuantity
AF20P-060S5 μm filter element for use with AF20 unit1
AFM20P-060AS0.3 μm filter element for use with AFM20 unit1
AFD20P-060AS0.01 μm filter element for use with AFD20 unit1

We recommend that the above filter kit is replaced every two years.

The Renishaw membrane dryer service kit (M-3060-0943) contains:

SMC part numberDescriptionQuantity
IDG-EL5Membrane module kit for use with IDG5 unit1
IDG-DP01Dew point indicator kit for use with IDG5 unit1

We recommend that the above filter kit is replaced every four years.