REVO 5-axis measurement system

A REVO® system delivers high performance scanning, non-contact inspection and surface finish analysis on a single CMM.

Multi-sensor 5-axis measurement system

The REVO system uses synchronised motion and 5-axis measurement technology to minimise the dynamic effects of CMM motion at ultra high measurement speeds.

This is achieved by letting the REVO-2 head do the fast demanding motion while the CMM moves in a linear slow fashion. The use of a flexible tip-sensing probe further adds to the system's accuracy and performance. The removable probe system, used in conjunction with a low cost changer, provides added system flexibility.

Speed, accuracy, agility

As a new installation or an accredited upgrade, the REVO 5-axis measurement system offers:

Surface finish measurement and dimensional inspection.
15% to 50% cycle time savings.
Maximised throughput, minimised capital investment.

REVO 5-axis measurement complete solution

High-speed measurement

Up to 500 mm/sec resulting in increased part throughput
Data collection rates up to 4,000 points per second
Infinite positioning and 5-axis motion reduces non-productive transitions between features
Rapid calibration with all positions inferred means more time measuring

High system accuracy

5-axis scanning minimises CMM motion and the associated dynamic errors
Stylus wear minimised by extremely low scanning forces
Infinite positioning and five-axis motion aid access to difficult features
Tip-sensing further adds to the systems' accuracy and flexibility

Great flexibility

Maximum reach up to 800 mm from centre of head rotation
Multi-sensor probe and stylus changing capability
Renishaw UCCserver software application (based on I++ DME command protocol) provides the interface for REVO-2 control
The removable probe system, used in conjunction with a low cost changer, provides added system flexibility

REVO multi-sensor system

RSP2

RSP2 is a dedicated lightweight tip-sensing probe for use on REVO systems, capable of 2D-scanning (x, y) and 3D-touch trigger measurement.

RSP3

The RSP3 range complements the RSP2 probe, providing the REVO system with 3D-scanning (x,y,z) and crank stylus capabilities. It is used for 3-axis scanning, such as with a fixed REVO head angle during measurement.

SFP2

Makes surface finish inspection an integral part of the CMM measurement procedure, automatically switching between scanning and surface finish capability.

RSP3-6

The RSP3-6 provides enhanced capability for accessing deep bores and inspecting features within large parts. It is available with a range of stylus holders for applications requiring straight and cranked extensions and can be used for both touch-trigger and 2D scanning applications.

RVP

The REVO-2 RVP probe adds non-contact inspection to the existing touch-trigger, high-speed tactile scanning and surface finish measurement capability of the REVO system allowing full inspection of parts and features unsuitable for tactile measurement.

RFP1

The RFP1 probe adds non-contact structured light inspection capability to the REVO multi-sensor system. RFP1 provides high-density data at a high capture rate, perfect for inspection of freeform surfaces and complex geometry.

RUP1

The RUP1 ultrasonic probe enables single-sided measurement of part thicknesses, enhancing the capability to measure features previously not accessible by tactile systems.

Controller system

The 5-axis measurement technology is embedded in Renishaw's UCC S5 CMM controller which forms the basis of the 5-axis measurement system – 3 machine axes plus the 2 rotary axes of the head. Patented technology within the UCC S5 provides unique motion commands, synchronisation and 5-axis metrology capability.

In order to achieve the high scanning speeds it is essential the 5-axis measurement system has a fully integrated control loop. This is achieved using Renishaw's UCC S5 and SPA3 system.

More information about controller systems.

REVO system change rack

The REVO system change rack is designed to allow automatic probe and stylus holder changing on a CMM. The primary purpose of the system is to improve flexibility with the ability to use and store longer styli and large star stylus configurations.

For optimum metrology, REVO probes and stylus holders should be changed automatically using REVO change ports (RCP TC-2, RCP TC-3 and RCP2) and a flexible change rack (FCR25). These ports are mounted on the modular rack system (MRS2).

More information about RCP TC-2, RCP TC-3 and RCP2.

Faster calibration

Calibration on traditional CMM systems consumes a considerable amount of time that could otherwise be used for part measurement. Using a table mounted sphere, the simple and practical calibration technique for REVO-2 determines the actual head and probe geometry, allowing measurement in any position from a single operation.

Where a CMM is used only for a single or limited number of parts, typically there may be 10 head orientations used. Calibration time for these positions may take around 30 minutes. REVO-2 requires only 20 minutes.

If the CMM is used for multiple parts, typically there may be 40 head orientations, dramatically increasing the time required for calibration to around two hours. Again, REVO-2 requires only 20 minutes.

As the calibration process is repeated on a regular basis, to comply with quality procedures or following a probe crash, these time savings accumulate.

5-axis measurement techniques

Renishaw's 5-axis high-speed, high-accuracy measurement techniques offer a wide range of benefits resulting in significant throughput improvements.

More information about REVO measurement techniques.

Case studies and application notes

Application note: 5-axis multi-sensor solution for large cylinder block inspection

Application note: 5-axis multi-sensor solution for large cylinder block inspection

Application note describing how a REVO® 5-axis measuring system retrofit addressed the inspection challenges of a large engine cylinder blocks manufacturer running two shifts per day on machining centres, followed by inspection on a very large gantry co-ordinate measuring machine (CMM).
[737kB]
Application note: Faster cylinder head inspection

Application note: Faster cylinder head inspection

This application note examines real life applications where high-volume engine manufacturers have benefited from the use of 5-axis inspection technology to transform their manufacturing process and both save cost and improve efficiency in large volume production environments.
[939kB]
Case study: Escribano - Measuring with speed and precision

Case study: Escribano - Measuring with speed and precision

A Spain, Madrid-based precision engineering business specialising in complex parts for aerospace and defence applications has invested in a Renishaw REVO® five-axis measuring head and probe system. The change has resulted in a reduction in inspection time by as much as a factor of 5, ensuring quality control and inspection keep up with its high-productivity CNC machine tools.
[1.6MB]
Case study: ANT Industries - "There is no other option to REVO, nothing else comes close"

Case study: ANT Industries - "There is no other option to REVO, nothing else comes close"

ANT Industries, a supplier to Rolls-Royce, has cut inspection times on complex parts by up to 83%, using Renishaw’s REVO® five-axis measuring system fitted to a Metris CMM.
[2.3MB]
Case study: TURBOCAM "high fives" revolutionary five-axis measurement technology

Case study: TURBOCAM "high fives" revolutionary five-axis measurement technology

Leader in five-axis turbomachinery production quickly adopts Renishaw's new REVO five-axis measurement system, gaining faster throughput, greater CMM utilization, and easier programming
[1.7MB]

Extended warranty

For peace of mind a 3-year warranty is available for your new CMM products during the first 3 months from purchase. Contact your vendor.

Product information

Brochure: REVO high performance 5-axis measurement system

Brochure: REVO high performance 5-axis measurement system

No description available
[3.2MB]
Flyer: RFP1 fringe probe for REVO-2

Flyer: RFP1 fringe probe for REVO-2

REVO-2 is the only scanning system for CMMs that simultaneously controls the motion of three machine and two head axes whilst collecting work piece data using its range of 2D and 3D tactile probes, surface roughness measurement probe, non-contact vision probe and now structured light probe too.
[278kB]
Flyer: REVO-2 and RSP2 probes

Flyer: REVO-2 and RSP2 probes

REVO-2 is the only scanning system for CMMs that simultaneously controls the motion of three machine and two head axes whilst collecting work piece data using its range of 2D and 3D tactile probes, surface roughness measurement probe and now non-contact vision probe too.
[350kB]
Flyer: RVP vision probe for REVO-2

Flyer: RVP vision probe for REVO-2

REVO-2 is the only scanning system for CMMs that simultaneously controls the motion of three machine and two head axes whilst collecting work piece data using its range of 2D and 3D tactile probes, surface roughness measurement probe and now non-contact vision probe too.
[528kB]
Flyer: SFP2 surface finish probe

Flyer: SFP2 surface finish probe

No description available
[261kB]
Flyer: RSP3-1 to RSP3-4 probes for REVO-2

Flyer: RSP3-1 to RSP3-4 probes for REVO-2

REVO-2 is the only scanning system for CMMs that simultaneously controls the motion of three machine and two head axes whilst collecting work piece data using its range of 2D and 3D tactile probes, surface roughness measurement probe and now non-contact vision probe too.
[268kB]
Flyer: RSP3-6 extended reach probe

Flyer: RSP3-6 extended reach probe

The RSP3-6 provides enhanced capability for accessing deep bores and inspecting features within large parts. It is available with a range of stylus holders for applications requiring straight and cranked extensions and can be used for both touch-trigger and 2D scanning applications.
[493kB]